Address
E-85, Datta Nagar, Ranjangaon Shen punji, Waluj, Chhatrapati Sambhaji Nagar, Maharashtra 431136
Work Hours
Monday to Friday: 10AM - 7PM
Weekend: 10AM - 5PM
Akar Packaging
Tools & Machines
Akar Packaging is a company involved in the manufacturing of corrugated boxes, which requires sophisticated machinery and well-organized infrastructure to produce high-quality products efficiently. Below is a breakdown of the key components related to machinery and infrastructure used in corrugated box manufacturing at Akar Packaging:
Corrugators: The heart of corrugated box production is the corrugator machine, which produces the corrugated board. This machine consists of a combination of rollers that shape the paper into a flute (a wavy structure) and then glues it to liner papers to form a corrugated sandwich. It includes:
Slotter: This machine cuts and creases the corrugated board into the required size and shape of the box. The slotter also includes a die-cutting section for intricate box designs.
Die-Cutting Machines: These machines are used for cutting the corrugated sheets into custom-shaped boxes, including packaging with specific designs or features, such as perforations or windows. They utilize die-cutting molds to achieve precise cuts.
Folder Gluer: After the box is cut, the folder-gluer machine folds the board and applies glue to the required sections, creating the final box structure. This ensures accurate folding of edges, making boxes ready for assembly.
Printing Machines: For boxes requiring branding or product information, flexo printing machines are used. These machines print directly on the corrugated board using water-based inks. Flexographic printing ensures high-quality print results, suitable for a variety of designs.
Automatic Box Packer: In high-volume operations, automatic box packing systems are used to efficiently assemble, fold, and glue boxes. This minimizes labor costs and speeds up production, ensuring a seamless process from corrugated board to the final box.
Factory Layout: Akar Packaging’s factory is designed with an efficient production flow, where raw materials like paper rolls are fed into the corrugator, and the processed corrugated board moves through various stations like cutting, printing, and gluing. The layout is optimized for minimal material handling and to ensure continuous production with minimal downtime.
Material Handling Systems: To ensure smooth movement of raw materials and finished products, Akar Packaging uses automated conveyors and forklifts for transportation. These systems allow for quick material handling, reducing human error and improving production speed.
Quality Control Lab: A dedicated quality control (QC) lab is essential for testing the physical properties of the corrugated boxes, including bursting strength, flute height, edge crush resistance, and grammage of the paper used. This ensures that the final products meet industry standards and customer requirements.
Storage Areas: Akar Packaging maintains separate storage for raw materials such as kraft paper and finished products. Proper storage areas are essential for maintaining the quality of materials and preventing damage during handling.
Maintenance Facilities: For maintaining the machinery, Akar Packaging likely has an in-house maintenance team and facilities equipped with necessary tools and spare parts. Preventative maintenance ensures that the machinery operates at peak efficiency, reducing the likelihood of breakdowns.
Energy Supply: Due to the high energy requirements of machines like the corrugator, printing presses, and gluing systems, the infrastructure is likely equipped with a reliable energy supply, including backup power sources (e.g., generators) to prevent downtime.
Environmental Considerations: Given the environmental concerns in packaging production, Akar Packaging may also have waste management and recycling systems in place. This includes recycling used paper or water-based inks and managing emissions from production processes.
Environmental Considerations: Given the environmental concerns in packaging production, Akar Packaging may also have waste management and recycling systems in place. This includes recycling used paper or water-based inks and managing emissions from production processes.
the machinery and infrastructure at Akar Packaging are designed to ensure high efficiency and quality in the manufacturing of corrugated boxes. Advanced machinery such as corrugators, slotters, die-cutting machines, and folder gluers work in tandem within a well-structured factory layout, ensuring smooth operations, from raw material handling to the final product assembly.